sponge iron kiln detels

Sponge iron being magnetic gets attracted and gets separated from non- magnetic char. The iron ore and coal crushed and screened to respective sizes are fed to rotary kiln through feed tube in pre-determined ratio. The rotary kiln is slightly inclined at an angle 2.5 deg and rotated by

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  • 2 D Model of Sponge Iron Rotary Kiln Developed Using

    2 D Model of Sponge Iron Rotary Kiln Developed Using

    Rotary kiln: Operation and construction details A schematic diagram of the rotary kiln of sponge iron process considered for the present work is shown in Fig. 1. The rotary kiln consists of a rotating cylindrical shell lined inside with refractory material. The kiln is around 80 m long with 4 m

  • Energy Audit Methodology of Sponge Iron

    Energy Audit Methodology of Sponge Iron

    Raw material mix-iron ore, dolomite and coal are fed to one end of rotary Kiln and product sponge iron along with char is taken out from the other end. Apart from this, primary and secondary airs are supplied to the Kiln to initiate the combustion and reaction processes. The reaction takes place at

  • Sponge Iron Manufacturer,Sponge Iron Exporter & Supplier

    Sponge Iron Manufacturer,Sponge Iron Exporter & Supplier

    Sponge Iron. Sponge iron kilns are energy intensive. 30% of the energy input to the kiln is lost to the atmosphere through flue gas. Many sponge iron plants with kiln capacity higher than 200 tons, the heat in the exhaust flue gas is already utilised to generate steam and generate power. However, sponge iron plants with a capacity less than 200

  • DRI UPDATE - Sponge Iron Manufacturer India

    DRI UPDATE - Sponge Iron Manufacturer India

    2. ED, SIMA requested the participants to volunteer to spare their rotary kiln for carrying out the R&D for exploring the use of Syn Gas in the rotary kiln. Mr. T Srinivasa Rao, MD, Balajiswamy Premium Steels Pvt Ltd offered his 50TPD kiln for this purpose. 3. Presentation from Tata Sponge Iron Ltd was very much liked and lot of the people showed

  • Direct-reduced Iron Production Kiln Sponge Iron Dri

    Direct-reduced Iron Production Kiln Sponge Iron Dri

    Direct-reduced Iron Production Kiln Sponge Iron Dri Production Plant , Find Complete Details about Direct-reduced Iron Production Kiln Sponge Iron Dri Production Plant,Direct Reduced Iron Production Kiln,Dri Production Plant,Sponge Iron Dri Production from Cement Making Machinery Supplier or Manufacturer-Henan Dajia Mining Machinery Co., Ltd

  • MINERAL BASED STEEL PLANT – Lloyd's Metals

    MINERAL BASED STEEL PLANT – Lloyd's Metals

    Mineral Based Steel Plant in Gadchiroli District. Crushing Unit. Sponge Iron Kilns (total 100,000 MT capacity) Waste heat and coal based power plant (15 MW) Pellet plant 1,000,000 capacity. Iron ore extracted in Garhchiroli to be utilised. The estimated project cost is around Rs.700 Crores. The proposed project will be the first of its kind in

  • Buy Sponge Iron Production in Rotary Kiln Book Online at

    Buy Sponge Iron Production in Rotary Kiln Book Online at

    Jan 01, 2010 Further, it details on the reduction of iron oxide inside the rotary kiln. The entire rotary kiln plant and its functionalities are explained with precision. The concluding chapters explicate the ways to store and handle sponge iron. The heat and mass balance calculation done meticulously shows how the waste heat can be utilized for power

  • Sponge Iron Production in Rotary Kiln - Arabinda Sarangi

    Sponge Iron Production in Rotary Kiln - Arabinda Sarangi

    Jun 30, 2011 The increase in the demand of sponge iron is also due to the fact that it is used as a substitute for coking coal which is available in scarcity in the world. This book comprehensively deals with the production of sponge iron in the rotary kiln. The book is divided into 17 chapters. The initial chapters give a brief on the fundamental theories and basic principles of sponge iron production

  • Sponge Iron Production In Rotary Kiln By Sarangi Arabinda

    Sponge Iron Production In Rotary Kiln By Sarangi Arabinda

    Sponge Iron Production In Rotary Kiln By Sarangi Arabinda. SPONGE IRON PRODUCTION IN ROTARY KILN Buy SPONGE IRON PRODUCTION IN ROTARY KILN By SARANGI ARABINDA SARANGI BIDYAPATI only for price Rs275 at in More details Detailed Product Description of

  • China Sponge Iron Plant EPC & Sponge Iron Production Line

    China Sponge Iron Plant EPC & Sponge Iron Production Line

    China Sponge Iron Plant EPC & Sponge Iron Production Line, Find details about China Sponge Iron Production in Rotary Kiln, Sponge Iron Rotary Kiln from Sponge Iron Plant EPC & Sponge Iron Production Line - Luoyang Zhongtai Industries Co., Ltd

  • Sponge Iron from Magnetite – A Novel Process Developed

    Sponge Iron from Magnetite – A Novel Process Developed

    Oct 12, 2021 Sponge Iron production usually employs the DRI Process, undertaking solid state reduction of hematite ores with equal proportions of coal. This is brought about by the use of a coal fired Rotary Kiln, with the environmental impact of the entire process putting Sponge Iron plants under ‘Red Category’ industries

  • Excellent Sponge Iron Kiln To Deal With Your Sponge Iron

    Excellent Sponge Iron Kiln To Deal With Your Sponge Iron

    Sponge iron kiln’s cylinder: The design of the sponge iron rotary kiln cylinder is more reasonable. The cylinder is rolled with a Q235-B steel plate to ensure five mechanical properties, usually with automatic welding. The wall thickness of the cylinder is generally 25 mm, and that of the firing zone is 32 mm

  • WELSPUN STEEL LIMITED

    WELSPUN STEEL LIMITED

    The sponge iron kilns give off hot gases rich in carbon di-oxide. WSL has installed 4 Nos of 10 TPH Waste Heat Recovery Boilers (WHRB) and 1 Nos of AFBC Boiler of 20 TPH and these flue gases are used to generate steam to produce 12 Mw power

  • China Famous High Efficiency Sponge Iron Rotary Kiln

    China Famous High Efficiency Sponge Iron Rotary Kiln

    1. Sponge Iron Rotary Kiln wich made by high quality carbon steel. 2, Sponge Iron Rotary Kiln Motor and reducer , which adopt the famouse brand in China 3. Sponge Iron Rotary Kiln Support device: advanced shaft structure, automatic temperature measuring device and electrical heating. 4. Sponge Iron Rotary Kiln Catch wheel: including two kinds mechanical wheel and hydraulic pressure. 5

  • DRI PLANT – Lloyd's Metals

    DRI PLANT – Lloyd's Metals

    It has now become one of the biggest Sponge Iron manufacturers in Vidarbha region of Maharashtra. The major raw materials required for production of Sponge Iron by using Rotary Kiln Process are sized iron ore and Non-coking coal. Dolomite / limestone in small quantities is also required as de-sulphurizing agent to control sulphur in the sponge iron

  • Coal based Direct Reduction Rotary Kiln Process –

    Coal based Direct Reduction Rotary Kiln Process –

    Feb 14, 2017 Boudouard reaction, dolomite, DRI, Iron ore, metallization, non coking coal, pellets, reduction, Rotary kiln, Sponge iron, Sulphur. , Coal based Direct Reduction Rotary Kiln Process. The coal based direct reduction rotary kiln process was developed for converting iron ore directly into metallic iron without the melting of the materials. The process has the advantage of low capital expenditure

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